OUR PRODUCTION PROCESS
Crafting excellence from design to delivery with precision, quality, and commitment.
From Concept To Delivery
Our state-of-the-art facilities and experienced craftspeople ensure that every piece meets our exacting standards for quality and performance at each stage of the production process.
Design Consultation
Collaborate with our experts to bring your vision to life.
Design Consultation Process
- Initial concept development meetings
- Brand identity and style analysis
- Review of performance requirements
- Material and decoration recommendations
Digital Prototyping
Custom patterns are developed and visualized for approval.
Digital Prototyping Details
- 3D digital visualization of designs
- Precise pattern creation and sizing
- Color matching and layout refinement
- Detailed specification documentation
Material Selection
We select premium materials for optimal performance and comfort.
Material Selection Process
- Curated selection of performance fabrics
- Quality testing for durability and comfort
- Swatches provided for tactile evaluation
- Material recommendations based on sport requirements
Production Preparation
Detailed planning and setup for efficient manufacturing.
Production Preparation Details
- Material procurement and quality verification
- Production scheduling and resource allocation
- Template and pattern preparation
- Pre-production sample approval
Manufacturing
State-of-the-art machinery and skilled craftsmanship ensure quality.
Manufacturing Process
- Precision cutting and assembly
- Expert sewing and construction
- Specialized decoration application
- In-process quality inspection
Quality Check
Rigorous inspection ensures every piece meets international standards.
Quality Check Process
- Multi-point inspection protocol
- Seam strength and material durability testing
- Decoration quality verification
- Size and fit conformity checks
Packaging
Professional packaging to protect and present your products.
Packaging Process
- Individual garment protection
- Custom branding options
- Size sorting and organization
- Eco-friendly packaging materials
Shipping & Delivery
Efficient logistics ensure your products are delivered on time.
Delivery Process
- Global shipping solutions
- Expedited shipping options
- Detailed tracking information
- Customs documentation handling
Production FAQs
Find answers to common questions about our production process, timelines, and capabilities.
How long does production take?
Our standard production timeline is 4-6 weeks from design approval to final delivery, which includes:
- Design and mockup approval: 3-5 business days
- Production preparation: 3-5 business days
- Manufacturing: 15-20 business days
- Quality control: 2-3 business days
- Packaging and shipping: 2-5 business days
Rush production may be accommodated based on our current capacity and your specific requirements.
Can I request a sample before bulk production?
Yes, we strongly recommend ordering samples before proceeding with bulk production. Our sampling options include:
- Digital mock-ups for initial design approval
- Physical pre-production samples for material and fit verification
- Decoration samples to confirm print quality, embroidery, and other customizations
Sample costs are typically deducted from your final order when you proceed with bulk production. Standard samples take 7-10 business days to produce and deliver.
What quality standards do you follow?
We adhere to rigorous quality standards throughout our production process:
- ISO 9001:2015 certified quality management system
- OEKO-TEX® Standard 100 certification for materials
- GOTS (Global Organic Textile Standard) compliance for organic materials
- SEDEX ethical trade audit compliance
- Multi-stage quality inspections at each production phase
- AQL (Acceptable Quality Level) standards for final inspections
Every product undergoes rigorous quality checks to ensure it meets our exacting standards before shipping.
Do you offer rush orders?
Yes, we can accommodate rush orders based on current production capacity. Rush options typically include:
- Priority handling with dedicated project management
- Expedited production scheduling
- Fast-track quality control process
- Premium shipping options
Rush orders typically require a 15-25% premium depending on the timeline and order complexity. Please contact our customer service team as early as possible to discuss your specific rush requirements.
What is your minimum order quantity (MOQ)?
Our minimum order quantities vary by product type and decoration method:
- Custom sublimated garments: 10-12 pieces per style
- Screen printed items: 24 pieces per design
- Embroidered products: 12 pieces per design
- Cut and sew custom garments: 50 pieces per style
We're committed to serving teams of all sizes and can often find solutions for smaller orders. Contact us to discuss your specific requirements.
Begin Your Production Journey
Fill out the form below to discuss your production needs with our expert team.
Premium Manufacturing Services
Ready to bring your custom apparel vision to life? Our production team combines cutting-edge technology with expert craftsmanship to deliver exceptional quality products on time and within budget.